Automation & Controls Manager
WI, USA
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Position Overview

The Automation & Controls Manager leads and develops a team of automation professionals, including Controls Engineers, PLC/HMI Programmers, and Technicians. This team is responsible for designing, building, and installing control systems and panels for industrial processing equipment, as well as developing PLC/HMI programs and reporting systems.

This role requires strong technical expertise, leadership capability, and the ability to collaborate effectively with internal teams, vendors, and customers.


Key Responsibilities

Leadership & Team Development

  • Lead, mentor, and manage automation team members, including hiring, performance management, and development.
  • Provide training in control system design, component specification, panel fabrication, and installation practices.
  • Allocate personnel to projects and coordinate subcontracted labor as needed.
  • Ensure adherence to company policies, procedures, and safety standards.


Project & Technical Management

  • Collaborate with project and engineering teams to define scope, timelines, and functional specifications.
  • Review and approve control system designs for accuracy and compliance.
  • Specify and procure automation components (e.g., PLCs, enclosures, instrumentation, cabling, and pneumatic systems).
  • Oversee PLC/HMI programming progress and provide technical support.
  • Manage electrical design timelines, including schematic development.
  • Guide control panel layout, assembly, and wiring to ensure quality and compliance.
  • Support on-call service programs and assist with field operations when needed.
  • Troubleshoot electrical, controls, and mechanical issues on-site.


Sales & Business Support

  • Provide technical input to support project proposals and scope development.
  • Participate in customer meetings and presentations alongside sales teams.
  • Assist in developing cost estimates and scopes of work.
  • Identify opportunities for additional automation-related revenue.


Customer & Vendor Interaction

  • Coordinate with vendors on component selection and technical issues.
  • Interface directly with customers during installation, commissioning, and service.
  • Maintain strong working relationships with internal teams and external partners.


Technical Qualifications

  • Strong experience with PLC and HMI programming (Rockwell Automation experience preferred).
  • Knowledge of electrical control systems (low-voltage DC and AC power systems).
  • Familiarity with variable frequency drives and setup.
  • Understanding of industrial Ethernet/networking for control systems.
  • Ability to read and interpret instrumentation documentation and wiring diagrams.
  • Proficiency with diagnostic tools (e.g., multimeters, signal generators).
  • Strong troubleshooting and problem-solving skills.


Travel Requirements

  • Approximately 25% travel, including overnight trips within the U.S.
  • Occasional international travel may be required; valid passport preferred.


Education & Experience

  • Associate degree in Electrical, Mechanical, or related technical field (or equivalent experience).
  • Minimum of 5 years of experience in PLC/HMI programming and commissioning.
  • Experience with industrial instrumentation and control systems preferred.
  • Strong analytical, communication, and organizational skills.
  • Proficiency with Microsoft Office tools.



Physical Requirements

  • Ability to perform job duties in office and industrial environments.
  • Capable of standing, walking, climbing, bending, and lifting up to 40 lbs.
  • Ability to sit or stand for extended periods as needed.
  • Clear communication skills (verbal and written).


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